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More Fume Extraction!
July 30th, 2011

I know I have been slow in updating lately, but I have been quite busy in the additive manufacturing world (more on this in the coming weeks). But for now here is the next post from my large backlog of posts (circa last summer) :D

After using the fume extraction system for a while, it became apparent (by the smell of melting ABS plastic) that the old blower fan I was using was not quite powerful enough, though it was a great improvment over using no fume extraction. The origional intent, since the blower fan actually consisted of two fans, was for one side to used with my large machine and the other for my Fab@Home. I decided to double up, with both inputs connected to my machine to basically double the volume of fumes I could extract. So I designed and printed a Y-splitter and couplers.

Duct Hose Coupler

Above are the printed couplers in which the 1″ blue flexible hose will be mounted into. These couplers will then connect into the printed Y-Splitter. This is so I can easily disconnect the hoses if needed instead of permanently sealing them into the Y-splitter.

Duct Hose Y-Splitter right after print completion

The above image is the finished Y-splitter which came out quite nicely. I used a 3.4mm wall thickness which basically gave me a quadruple path wall thickness.

Top view of the Y-Splitter

This top view shows the 1″ hollow tubes on the inside of the splitter.

Y-Splitter assembled with couplers

Here is the fully assembled unit with the couplers attached. The bottom couplers have slots for #4-40 nuts and the splitter has through holes for them. The top coupler has through holes in it and then the top of the Y-splitter is tapped for the screws.

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One Comment:
  1. jay
    October 23, 2012 at 8:28 am #

    also would be easy to assemble / low cost and low energy while use / an old fan from PC powerunit.
    anyway
    inspiring to look trough your steps
    good work
    if you like a translation into german simply mail. . .
    greetings
    juergen

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